Precision PCB Assembly From Prototype to Production

We combine automated SMT, THT and mixed-technology assembly to produce reliable PCB assemblies across a wide range of component types and production volumes.

Get an Assembly Quote
Complete SMT assembly line with stencil printer, placement and reflow

Precision Begins With Solder Paste

The assembly process starts with controlled solder paste printing.

Solder Paste Printing

A precision stencil is used to apply the correct amount of solder paste to each PCB pad.

Key parameters include:

  • Paste volume
  • Paste height
  • Alignment
  • Pad coverage
  • Printing consistency
Solder paste stencil printer applying paste to a PCB

SPI — Solder Paste Inspection

Before components are placed, solder paste is inspected to identify potential defects at an early stage.

SPI checks:

Volume Height Area Offset Shape

Early detection helps prevent defects from moving further down the production line.

SPI machine inspecting solder paste deposits on a PCB

Automated Component Placement

High-speed pick-and-place equipment accurately places components onto the PCB.

Supporting component technologies including:

Resistors Capacitors ICs LEDs Connectors BGA QFN Fine-pitch components
Pick-and-place machine head placing a component onto a PCB

Reflow Soldering

After component placement, boards pass through a controlled reflow process.

Reflow Profile

Preheat

Soak

Reflow

Cooling

Temperature profiles are controlled according to PCB materials, component requirements and soldering specifications.

PCBs emerging from a reflow soldering oven

THT Assembly

For components requiring through-hole mounting, THT assembly is performed after SMT or according to the product's manufacturing process.

Typical applications include:

Connectors Relays Transformers Power Components Terminal Blocks
THT assembly area with through-hole boards in work racks

Wave & Selective Soldering

Depending on the product design, THT components can be processed through:

Wave Soldering Selective Soldering

The process is selected according to component configuration and assembly requirements.

Wave soldering machine processing through-hole boards

BGA & Fine-Pitch Assembly

Advanced component packages require tighter process control.

Our assembly process supports technologies such as:

BGA QFN CSP Fine-Pitch ICs

Inspection and process controls help maintain soldering quality for high-density PCB assemblies.

High-density PCB with BGA and QFN packages after reflow

Assembly Inspection

Completed assemblies undergo inspection before entering electrical and functional testing.

AOI X-Ray Visual Inspection
Inspecting an assembled PCB with a magnifying loupe

Frequently Asked Questions

What is mixed-technology (SMT + THT) assembly?

A single PCB using both SMT and THT. Many real products complete SMT first, then through-hole insertion and soldering; the exact order is determined by the product and process.

What component sizes can you assemble?

From ultra-small passives such as 0201 up to BGA, QFN, LGA, and larger through-hole components — the line covers fine-pitch placement as well as connectors and transformers.

Can you assemble BGA components?

Yes, with the required controls: pad and stencil design review, placement accuracy, a validated reflow profile, and X-ray inspection of the hidden joints to catch solder void and bridge defects.

Do you design stencils for our boards?

Yes. Aperture design affects paste release and joint formation, so fine-pitch, QFN/BGA, and thermal-pad areas are optimized against pad design, paste, and the board surface finish — ENIG, HASL, or immersion tin.

Which material-ownership model works for us?

Turnkey (we source everything), partial turnkey (you supply critical parts), or consigned (you supply board and components) — the model is matched to your parts control and lead-time needs.

From Bare PCB to Complete PCBA

Whether you need prototypes, pilot builds or volume production, our assembly capabilities provide a scalable path from engineering to manufacturing.

Get an Assembly Quote
滚动至顶部